Kubota Utility Vehicle Workshop Service Manual RTV 900 RTV 1100 2 in 1 DIGITAL
2 in 1 Bonus Digital Searchable PDF File 40MB.
RTV 900 has 479 pages and the RTV 1100 has 445 pages,
924 pages Total in pdf format for both manuals in one pdf acrobat file !!!
Kubota RTV 900 RTV 1100 Chapters:
RTV900
1 ENGINE
2 TRANSMISSION
3 REAR AXLE
4 BRAKES
5 FRONT AXLE
6 STEERING
7 HYDRAULIC SYSTEM
8 ELECTRICAL SYSTEM
9 HYDRAULIC UTILITY MODEL
____________________________________________
RTV1100
1 ENGINE
2 TRANSMISSION
3 REAR AXLE
4 BRAKES
5 FRONT AXLE
6 STEERING
7 HYDRAULIC SYSTEM
8 ELECTRICAL SYSTEM
9 OTHERS
Partial Contents :
1. PRODUCT IDENTIFICATION......................................................................... G-1
2. GENERAL PRECAUTIONS ............................................................................ G-2
3. HANDLING PRECAUTIONS FOR ELECTRICAL PARTS AND WIRING.. G-3
[1] WIRING ..................................................................................................... G-3
[2] BATTERY................................................................................................... G-5
[3] FUSE.......................................................................................................... G-5
[4] CONNECTOR............................................................................................ G-5
[5] HANDLING OF CIRCUIT TESTER......................................................... G-7
4. LUBRICANTS, FUEL AND COOLANT ......................................................... G-8
5. TIGHTENING TORQUES ............................................................................. G-10
[1] GENERAL USE SCREWS, BOLTS AND NUTS................................. G-10
[2] STUD BOLTS.......................................................................................... G-10
[3] METRIC SCREWS, BOLTS AND NUTS ............................................. G-11
[4] AMERICAN STANDARD SCREWS, BOLTS AND NUTS WITH UNC
OR UNF THREADS ............................................................................... G-11
[5] PLUGS..................................................................................................... G-11
6. MAINTENANCE CHECK LIST..................................................................... G-12
[1] FROM FIRST 50 HOURS TO EVERY 550 HOURS......................... G-12
[2] FROM EVERY 600 HOURS TO EVERY 4 YEARS.......................... G-14
7. CHECK AND MAINTENANCE..................................................................... G-16
[1] DAILY CHECK ........................................................................................ G-16
[2] CHECK POINTS OF INITIAL 50 HOURS........................................... G-22
[3] CHECK POINTS OF EVERY 50 HOURS........................................... G-27
[4] CHECK POINTS OF EVERY 100 HOURS......................................... G-30
[5] CHECK POINTS OF EVERY 200 HOURS......................................... G-36
[6] CHECK POINT OF EVERY 300 HOURS ........................................... G-41
[7] CHECK POINTS OF EVERY 400 HOURS......................................... G-41
[8] CHECK POINT OF EVERY 500 HOURS ........................................... G-42
[9] CHECK POINT OF EVERY 800 HOURS ........................................... G-42
[10]CHECK POINT OF EVERY 1500 HOURS ......................................... G-42
[11]CHECK POINT OF EVERY 3000 HOURS ......................................... G-42
[12]CHECK POINT OF EVERY 1 YEAR................................................... G-42
[13]CHECK POINTS OF EVERY 2 YEARS.............................................. G-43
[14]CHECK POINT OF EVERY 4 YEARS ................................................ G-46
[15]OTHERS .................................................................................................. G-46
8. SPECIAL TOOLS.......................................................................................... G-50
[1] SPECIAL TOOLS FOR ENGINE .......................................................... G-50
[2] SPECIAL TOOLS FOR TRACTOR....................................................... G-55
9. TIRES............................................................................................................. G-60
[1] TYPE OF TIRE....................................................................................... G-60
[2] TYPE PRESSURE.................................................................................. G-61
[3] VEHICLE LIMITATIONS ......................................................................... G-61
[4] CARGO BED........................................................................................... G-62
ENGINE
SERVICING
1. TROUBLESHOOTING....................................................................................1-S1
2. SERVICING SPECIFICATIONS ....................................................................1-S4
3. TIGHTENING TORQUES ............................................................................1-S10
4. CHECKING, DISASSEMBLING AND SERVICING....................................1-S11
[1] CHECKING AND ADJUSTING.............................................................1-S11
(1) Engine Body......................................................................................1-S11
(2) Lubricating System ...........................................................................1-S13
(3) Cooling System.................................................................................1-S14
(4) Fuel System......................................................................................1-S16
[2] PREPARATION ......................................................................................1-S20
(1) Removing Battery .............................................................................1-S20
(2) Removing Radiator ...........................................................................1-S21
(3) Removing Fuel Tank.........................................................................1-S22
(4) Separating Engine ............................................................................1-S22
[3] DISASSEMBLING AND ASSEMBLING................................................1-S23
(1) External Components .......................................................................1-S23
(2) Cylinder Head and Valve ..................................................................1-S23
(3) Gear Case and Timing Gears ...........................................................1-S27
(4) Piston and Connecting Rod ..............................................................1-S31
(5) Crankshaft.........................................................................................1-S33
[4] SERVICING ............................................................................................1-S35
(1) Cylinder Head and Valves ................................................................1-S35
(2) Timing Gears, Camshaft and Governor Gear ...................................1-S41
(3) Piston and Connecting Rod ..............................................................1-S44
(4) Crankshaft.........................................................................................1-S46
(5) Cylinder .............................................................................................1-S50
(6) Oil Pump ...........................................................................................1-S51
TRANSMISSION
CONTENTS
SERVICING
1. TROUBLESHOOTING....................................................................................2-S1
2. SERVICING SPECIFICATIONS ....................................................................2-S4
3. TIGHTENING TORQUES ..............................................................................2-S5
4. CHECKING, DISASSEMBLING AND SERVICING......................................2-S6
[1] CHECKING AND ADJUSTING...............................................................2-S6
[2] PREPARATION ......................................................................................2-S18
(1) Separating Transaxle........................................................................2-S18
(2) Separating Front Case and Transmission Case ...............................2-S27
[3] DISASSEMBLING AND ASSEMBLING................................................2-S28
(1) Front Case ........................................................................................2-S28
(2) Transmission Case ...........................................................................2-S31
(3) Hydrostatic Transmission..................................................................2-S38
[4] SERVICING ............................................................................................2-S41